Mines losing $2.3 million daily? Your recovery rates are bleeding profits. Discover how automated ore sorting
revolutionizes profitability today!
(automated ore sorting)
Picture your operation wasting 40% of mill capacity on worthless rock. Feel profits vanishing? Traditional methods bleed resources. Automated ore sorting stops the hemorrhage. How? By instantly rejecting waste before processing.
See dramatic ROI in 90 days. Mines report 30% higher recovery rates. Energy costs drop 45%. This isn't tomorrow's tech – it works today.
Manual sorting is slow. Humans miss valuable ore. XRF sensors never blink. Laser scanners detect micron-level differences in milliseconds. Your gain? 400 tons/hour processed at 98% accuracy.
Modern sensors identify ore signatures invisible to humans. Near-infrared, X-ray, laser tech – we use them all. Your operation gets smarter sorting in real-time.
Metric | Manual Sorting | Automated Ore Sorting | Improvement |
---|---|---|---|
Throughput | 80 tons/hour | 400 tons/hour | 500% ↑ |
Ore Recovery | 65% | 92% | +27% |
Operating Cost | $8.70/ton | $3.20/ton | 63% ↓ |
ROI Timeline | 36+ months | 6-12 months | 70% faster |
Why choose our system? Our pulsed X-ray tech sees what others miss. While competitors scan surfaces, we analyze full volumetric composition.
We maintain calibration 3x longer. Result? Less downtime. Higher purity. Your processed ore gets premium pricing.
Every deposit is unique. Your challenges deserve custom solutions. We adapt sensor arrays to your specific ore signature.
Modular designs fit existing infrastructure. Upgrade gradually. Stay operational during installation. Smart, right?
Arizona copper mine: 28% higher recovery in 3 months. How? Our optical sensors identified mineral variations humans missed.
Australian gold operation: Reduced energy consumption 53%. Processing costs plummeted. Their secret? Precision waste ejection.
These aren't exceptions. They're your future.
Still processing waste? You're burning cash. Stop subsidizing worthless rock.
Join 137 leading mines using OreSense™ technology. Our clients report 32% average profit growth. When will you start counting your gains?
Book Your Free Ore Sorting Audit Now!
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(automated ore sorting)
A: Automated ore sorting uses sensors (like X-ray or laser) to analyze rocks on conveyor belts. AI algorithms instantly identify valuable ores from waste based on chemical/physical properties. This enables real-time mechanical separation via air jets or robotic arms.
A: Bulk ore sorting processes high-volume material streams before crushing or grinding. It significantly reduces energy and water consumption by discarding waste early. This lowers operating costs while increasing mill feed grades.
A: STEINERT provides industry-proven sensor-based sorting for minerals like lithium and iron ore. Their machines combine X-ray and electromagnetic sensors for dual-detection accuracy. Robust designs deliver 95%+ recovery rates in harsh mining environments.
A: By rejecting waste rock early, they reduce downstream processing and tailings volume. This cuts water usage by up to 75% and energy by 50% compared to traditional methods. Lower carbon footprints support ESG goals.
A: Major applications include base/precious metal mining and industrial mineral processing. It's effective for copper, gold, and diamond operations with heterogeneous deposits. Recycling sectors also use it for metal recovery from scrap.
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